Gendex Dental Systems (KaVo)
Orthoralix® 8500 Panoramic X-Ray Unit
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Gendex Dental Systems and Cesaroni Design
product designers developed this diagnostic imaging product. The engineering was handled by our client, while we focused
on optimizing a light weight structure. We worked closely with
our client's engineering team to understand assembly and service
requirements.
Multiple medical product design concepts were generated all
of which satisfied the project objectives. We then implemented
the chosen concept in 3D CAD. The resulting part files were
shared with Gendex's development team for further review.
The adjustable telescopic column is one of the most significant
elements of the design. This component makes the unit extremely
compact. It also enables the system to accommodate patients
of all sizes, even children and wheelchair-bound patients.
Ergonomic diagrams assisted the development team in analyzing
the design for the handlebar and chin rest so that the patient
is held in a stable and comfortable position. Molded polycarbonate
and carbon fiber patient supports are mounted on powder coated
handlebars.
The new product design increases workflow giving the operator
the ability to access mouthpieces and other accessories strategically
located behind the handlebar in a rotating storage drawer. Interface
elements and electronic controls were developed for ease of
use.
The new design of the pressure formed housing reduces the weight
of the product, making it one of the lightest units for the
medical industry. Pressure forming offered low tooling costs
and faster speed to market than injection molding. The housing
facilitates an effortless assembly in the manufacturing process
and installation procedure.
The dental product design earned numerous awards, including
a MDEA Silver award, Good Design award and a Multi-Part Enclosure
award.
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